Evolabel Print & Apply systems combine precise thermal and thermal-transfer printing mechanisms with advanced application arms. The entire unit is built on a rigid, cast-aluminum frame and incorporates patented solutions that allow for the replacement of consumables in a matter of seconds. Thanks to their modular architecture, Evolabel systems can be precisely tailored to the specific requirements of any production or logistics process, eliminating operational downtime and ensuring the flawless readability of barcodes.
Challenges in automated labeling – why do traditional methods fail?
In industrial environments, products rarely feature perfectly smooth, flat, and rigid surfaces. Standard, hard application pads (pressure pads) work well on uniform cardboard boxes; however, when dealing with more demanding loads, they often cause errors and operational downtime. Some of the most problematic scenarios include:
Barrels (kegs), pipes, and industrial canisters – cylindrical, concave, or convex surfaces present an insurmountable challenge for conventional applicators. Because a rigid pad only makes point contact with a curved surface, the edges of the label remain unattached—preventing barcode scanners in the warehouse from reading them correctly.
Shrink-wrapped packages and multi-packs – the shrink-wrapping process creates folds, tension, and gaps between items like bottles or cans. A rigid pad cannot apply uniform pressure across the entire surface of a label, which leads to the label peeling off or the formation of air bubbles.
Cardboard boxes and reusable containers in the food industry – reusable plastic crates often feature structural ribs, indentations, or textured labeling areas, and may also be worn or deformed from long-term use. Meanwhile, food-grade cardboard boxes can lose their ideal geometric shape due to exposure to moisture and cold, making it difficult to achieve stable, consistent pressure.
Evolabel SoftPads – flexible engineering for special tasks
A solution to these technological limitations can be found in the new generation of application pads: Evolabel SoftPads. Leveraging advanced industrial 3D printing technology and specialized polymers, Evolabel engineers have created a flexible pad structure that dynamically adapts to the geometry of the item being labeled upon mechanical contact.
SoftPads conform seamlessly to curves, recesses, and both concave and convex surfaces. They distribute vacuum force and downward pressure evenly across the entire surface of the label—whether the product is a flexible multipack of beverages, a metal drum, or a corrugated bulk package. Crucially for integration, SoftPads work directly with established Evolabel applicators, such as eTamp electric actuators, high-speed QuickTamp Vac arms, and Wipe rotary applicators. This allows for the implementation of the solution without the need for costly modifications to an existing production line.
Key benefits of Print & Apply systems from Evolabel
Implementing Evolabel SoftPads technology directly enhances operational performance and the stability of packaging processes:
- Elimination of rejects and logistics errors
The label adheres across its entire surface without any creases, ensuring 100% readability of barcodes and 2D codes by both automated and handheld scanners.
- Safety for delicate products
The soft, shock-absorbing structure of the SoftPad eliminates the risk of denting thin-walled cans, tearing film, or damaging sensitive cargo.
- Versatility on a single line
A single pad can handle a diverse product range with varying shapes, eliminating the need for time-consuming machine retooling.
- Maximum uptime
The durability of the industrial-grade polymer, combined with a simple design, reduces mechanical wear and the need for frequent maintenance.
- Cost reduction
No more manual re-application of labels that have fallen off during internal transport.
Every production line has unique requirements, and selecting the right labeling technology is crucial for maintaining the continuity of the entire logistics process. Are you wondering whether Evolabel SoftPads could solve the labeling challenges at your facility?
We invite you to get in touch. Our specialists will analyze the specifics of your products, test the application process, and determine the optimal configuration for your Print & Apply equipment. We provide comprehensive technical support, expert consulting, and maintenance services—together, we will eliminate bottlenecks on your production line.