Example of a turntable wrapper implementation
Automating packaging processes in the food industry is no longer merely a competitive advantage; it has become the standard. Rising demands regarding product safety, process repeatability, and efficiency are driving companies to increasingly invest in integrated packaging lines. A key component of such a line is the turntable stretch wrapper, which is responsible for load stabilization and preparing the load for transport.
Below, we present an example of the implementation of an Atlanta Stretch Mytho turntable wrapper in a food production environment – covering the entire process from manual packing to automatic pallet take-off.
How we did it?
The process begins with an operator manually loading the pallet. The finished pallet is then moved onto a lift and subsequently onto an automated conveyor.
Scanning is a key stage:
- the system measures the pallet height,
- counts the number of products per layer,
- and determines the total number of packages based on the layer count.
If the final layer is incomplete, the system detects the discrepancy and prompts the operator to confirm the non-standard product count. This is an important quality safeguard – especially in the food industry, where accuracy is crucial.
After verification, the pallet is prepared for wrapping:
- film is applied based on the pallet height,
- the pallet moves to a turntable wrapper where it rotates on its axis,
- and the film is tensioned and pressed in a controlled manner to ensure load stability.
Once the process is complete:
- the pallet moves to the labeling station,
- receives a label,
- and proceeds to a dedicated discharge gate.
The gate system operates safely: the release of the pallet automatically closes off the main wrapping zone, allowing the system to continue working in parallel without posing a risk to operators.
Automatic pallet pickup by the robot
The finished, secured pallets are handed over for further transport. In this implementation, the wrapping machine has been integrated with a fleet of AMR (Autonomous Mobile Robot) units.
This solution offers several key benefits:
- automatic pallet pickup without operator intervention,
- seamless material flow between zones,
- elimination of internal logistics bottlenecks,
- capability for continuous (24/7) operation.
Importantly, the system remains flexible – pallets can be collected either by robots or manually by an operator, as needed.
What problems does this technology solve?
Top protection
In the food industry, products often require additional protection against:
- dust,
- moisture,
- mechanical damage.
An automatic wrapping system, supported by pre-application of the film, effectively secures the load from the top as well.
Handling incomplete pallets
Not every pallet is identical. The system:
- detects variations in product quantity,
- requires operator confirmation,
- eliminates documentation and logistics errors.
This is particularly important for short production runs and high product variety.
Transport stability
The turntable wrapper ensures:
- uniform film tension,
- load stability during transport,
- reduced losses due to damage.
Process efficiency
The system achieves a throughput of up to 60 pallets per hour, significantly exceeding the capabilities of manual wrapping.
Implementation of a turntable wrapper in the food industry
Implementing a turntable stretch wrapper in the food industry goes beyond merely automating a single process step. It is part of a larger, cohesive system that integrates:
- quality control,
- safety,
- internal logistics,
- high efficiency and flexibility.
Integration with AMR robots further enhances this impact, creating a modern production environment ready for scaling.
Lintegra is a proven partner in end-of-line (EOL) process automation.
Automatyzacja transportu na liniach produkcyjnych
The robots collect pallets directly from the line’s transport system (specifically, the stretch wrapper’s discharge conveyor) and transport them to the finished goods area or directly to the destination zone (loading docks). Thanks to advanced LiDAR laser navigation systems, the AMR robots navigate safely within the intelligent equipment network, automatically avoiding machinery and personnel. Their power is automatically switched on and off.
Lintegra specializes in the design and implementation of advanced industrial automation systems, with a particular focus on internal transport and palletizing. The company integrates production lines, creating efficient and safe solutions tailored to the needs of industrial facilities. Drawing on its experience in executing complex projects, Lintegra combines technology, engineering, and process optimization to enhance production efficiency and reliability.